ABR series

Stainless housing and output shaft
Outgoing shaft with or without key or with spline (DIN 5480).
Ratio 3 to 200
Torque 14 Nm – 2000 Nm

Special design for continuous(S1) or cyclic(S5) duty operation
Stainless steel housing, black anodized aluminum right angle housing and motor adapter flange
Stainless steel output shaft with or without key, or with spline (DIN5480)
Helical gear technology
Nominal torques:
- T_2N : 14 Nm - 2000 Nm
Ratios
- 1-stage : 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 12 / 14 / 16 / 20
- 2-stage : 12 / 15 / 16 / 20 / 25 / 28 / 30 / 32 / 35 / 40 / 45 / 48 50 / 60 / 64 / 70 / 80 / 90 / 100 / 120 / 140 / 160 / 180 / 200 * Only ABR042 2-stage offers 12 / 15 / 16 / 20 ratio.

Low Backlash
- 1-stage : ≤ 2 arcmin / ≤ 4 arcmin / ≤ 6 arcmin
- 2-stage : ≤ 4 arcmin / ≤ 7 arcmin / ≤ 9 arcmin
High efficiency
- 1-stage : ≥ 97%
- 2-stage : ≥ 94%
Easy mount
Low noise
Compact structure
Sizes available: ABR042 / ABR060 / ABR090 / ABR115 / ABR142 / ABR180 / ABR220

Model No.			Stage	Ratio¹	ABR042	ABR060	ABR060A	ABR090	ABR090A	ABR115	ABR115A	ABR142	ABR142A	ABR180	ABR220
Nominal Ouput Torque T_2N		Nm	1	3	9	36	-	90	-	195	-	342	-	588	1,140
				4	12	48	-	120	-	260	-	520	-	1,040	1,680
				5	15	60	-	150	-	325	-	650	-	1,200	2,000
				6	18	55	-	150	-	310	-	600	-	1,100	1,900
				7	19	50	-	140	-	300	-	550	-	1,100	1,800
				8	17	45	-	120	-	260	-	500	-	1,000	1,600
				9	14	40	-	100	-	230	-	450	-	900	1,500
				10	14	60	-	150	-	325	-	650	-	1,200	2,000
				12	-	55	-	150	-	310	-	600	-	1,100	1,900
				14	-	42	-	140	-	300	-	550	-	1,100	1,800
				16	-	45	-	120	-	260	-	500	-	1,00	1,600
				20	-	40	-	100	-	230	-	450	-	900	1,500

			2	12	12	-	-	-	-	-	-	-	-	-	-
				15	14	-	-	-	-	-	-	-	-	-	-
				16	15	-	-	-	-	-	-	-	-	-	-
				20	14	-	-	-	-	-	-	-	-	-	-
				25	15	60	60	150	150	325	325	650	650	1,200	2,000
				28	19	50	50	140	140	300	300	550	550	1,100	1,800
				30	20	55	55	150	150	310	310	600	600	1,100	1,900
				32	17	45	45	120	120	260	260	500	500	1,000	1,600
				35	19	50	50	140	140	300	300	550	550	1,100	1,800
				40	17	45	45	120	120	260	260	500	500	1,000	1,600
				45	14	40	40	100	100	230	230	450	450	900	1,500
				48	-	-	55	150	150	310	310	600	600	1,100	1,900
				50	14	60	60	150	150	325	325	650	650	1,200	2,000
				60	20	55	55	150	150	310	310	600	600	1,100	1,900
				64	-	-	45	120	120	260	260	500	500	1,000	1,600
				70	19	50	50	140	140	300	300	550	550	1,100	1,800
				80	17	45	45	120	120	260	260	500	500	1,000	1,600
				90	14	40	40	100	100	230	230	450	450	900	1,500
				100	14	40	60	150	150	325	325	650	650	1,200	2,000
				120	-	-	55	150	150	310	310	600	600	1,100	1,900
				140	-	-	50	140	140	300	300	550	550	1,100	1,800
				160	-	-	45	120	120	260	260	550	550	1,000	1,600
				180	-	-	40	100	100	230	230	450	450	900	1,500
				200	-	-	40	100	100	230	230	450	450	900	1,500
Emergency Stop Torque T_2NOT⁽²⁾		Nm	1,2	3~200	3 times of nominal output torque T_2N
Nominal Inputspeed N_1N		rpm	1,2	3~200	5,000	5,000	5,000	4,000	4,000	4,000	4,000	3,000	3,000	3,000	2,000
Max. Inputspeed N_1B		rpm	1,2	3~200	10,000	10,000	10,000	8,000	8,000	8,000	8,000	6,000	6,000	6,000	4,000
Micro Backlash P0		arcmin	1	3~20	-	-	-	≤ 2	-	≤ 2	-	≤ 2	-	≤ 2	≤ 2
Micro Backlash P0		arcmin	2	22~200	-	-	-	≤ 4	≤ 4	≤ 4	≤ 4	≤ 4	≤ 4	≤ 4	≤ 4
Reduced Backlash P1		arcmin	1	3~20	≤ 4	≤ 4	-	≤ 4	-	≤ 4	-	≤ 4	-	≤ 4	≤ 4
Reduced Backlash P1		arcmin	2	12~200	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7	≤ 7
Standard Backlash P2		arcmin	1	3~20	≤ 6	≤ 6	≤ 6	≤ 6	-	≤ 6	-	≤ 6	-	≤ 6	≤ 6
Standard Backlash P2		arcmin	2	12~200	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9	≤ 9
Torsional Rigidity		Nm/ arcmin	1,2	3~200	3	7	7	14	14	25	25	50	50	145	225
Max. Radial load ⁽³⁾	F_2rB	N	1,2	3~200	780	1,530	1,530	3,250	3,250	6,700	6,700	9,400	9,400	14,500	50,000
Max. Axial load ⁽³⁾	F_2aB	N	1,2	3~200	390	765	765	1,625	1,625	3,350	3,350	4,700	4,700	7,250	25,000
Max. Tilting Moment	M_2K	Nm	1,2	3~200	25	70	70	200	200	550	550	990	990	1,760	7,630
Efficiency		%	1	3~20	≥95 %
Efficiency		%	2	25~200	≥92 %
Weight		kg	1	3~20	0.9	2.1	-	6.4	-	13	-	23	-	44.5	77
Weight		kg	2	25~200	1.2	1.5	2.7	4.8	7.9	14.2	15.9	21.5	29.6	41.5	75
Operating Temperature		ºC	1,2	3~200	-10ºC~+90ºC
Lubrication			1,2	3~200	synthetic gear grease
Degree of Gearbox Protection			1,2	3~200	IP65
Mounting position			1,2	3~200	all direction
Noise Level ⁽⁴⁾		dB(A)	1,2	3~200	≤ 61	≤ 63	≤ 65	≤ 65	≤ 68	≤ 68	≤ 70	≤ 70	≤ 72	≤ 72	≤ 74

Ratio ( i = N in / N out )
Applied to the output shaft center at 100 rpm
Maximum acceleration torque T_2B = 60% van T2_NOT
These values are measured by gearbox with ratio 10 (1-stage) or ratio 100 (2-stage) at 3,000 rpm no loading.
By lower ratio and/or higher RPM, the noise level could be 3 to 5 dB higher.

Maximum tilting moment:

Size		ABR042	ABR060	ABR090	ABR115	ABR142	ABR180	ABR220
Z2 (mm)		31	42	56.5	71.5	85.5	102.5	127.1

Applied to the output shaft center at 100 rpm

Maximum radial and axial loads:

The maximum radial and axial loads on the output shaft of the gearbox depends on the design of the gearbox supporting bearings.
Apex Dynamics uses the extension straddle oversized ball bearing design. This can take hacy load from both axles

Permitted radial load F2r on center of output shaft X = ½ x L for various output speeds.

If radial force F2r is not exerted on the center of the ouput shaft X < ½ x L or X > ½ x L, the permitted radial and axial loads can be calculated by the position load factor Kb on the above diagram.

Model No.		Stage	Ratio¹	ABR042	ABR060	ABR060A	ABR090	ABR090A	ABR115	ABR115A	ABR142	ABR142A	ABR180	ABR220
Mass Moments of inertia J₁	kg*cm²	1	3~10	0.09	0.35	-	2.25	-	6.84	-	23.4	-	68.9	135.4
		1	12~20	-	0.31	-	1.87	-	6.25	-	21.8	-	65.6	119.8

		2	12~20	0.09	-	-	-	-	-	-	-	-	-	-
			25~90	0.09	0.09	0,35	0.35	2.25	2.25	6.84	6.84	23.4	23.4	68.9
			48, 64	-	-	0,31	0.31	1.87	1.87	6.25	6.25	21.8	21.8	65.6
			100~200	-	-	0,31	0.31	1.87	1.87	6.25	6.25	21.8	21.8	65.6

ABR series 1-stage, ratio i= 3~20

	ABR042	ABR060	ABR090	ABR115	ABR142	ABR180	ABR220
D1	50	70	100	130	165	215	250
D2	3.4	5.5	6.6	9	11	13	17
D3 _j6	13	16	22	32	40	55	75
D4_g6	35	50	80	110	130	160	180
D5	22	45	65	95	75	95	115
D6	M4 X 0.7P	M5 X 0.8P	M8 X 1.25P	M12 X 1.75P	M16 X 2P	M20 X 2.5P	M20 X 2.5P
D7	56	80	116	152	185	240	292
D8 _h6	-	16	22	32	40	55	75
L1	42	60	90	115	142	180	220
L2	26	37	48	65	97	105	138
L3	5.5	7	10	12	15	20	30
L4	1	1.5	1.5	2	3	3	3
L5	16	25	32	40	63	70	90
L6	2	2	3	5	5	6	7
L7	4	6	8	10	12	15	20
L8	111.5	145	203	259	333	394	484
L9	4.5	4.8	7.2	10	12	15	15
L10	10	12.5	19	28	36	42	42
L11	-	26	26	26	40	41.5	52
L12	-	15	15	15	20	21.5	28
L13	-	21	22.5	23	33.5	33.5	45
C1 ¹	46	70	100	130	165	215	235
C2 ¹	M4 X 0.7P	M5 X 0.8P	M6 X 1P	M8 X 1.25P	M10 X 1.5P	M12 X 1.75P	M12 X 1.75P
C3 ¹	≤11 / ≤12 ²	≤14 / ≤16 ²	≤19 / ≤24 ²	≤32	≤38	≤48	≤55
C4 ¹	25	30	40	50	60	85	116
C5 ¹	30	50	80	110	130	180	200
C6 ¹	3.5	8	4	5	6	6	6
C7 ¹	42	60	90	115	142	190	220
C8 ¹	29.5	19	17	19.5	22.5	29	63
C9 ¹	90.5	111.5	152.5	191.5	235.5	303.5	378.5
C10 ¹	8.75	13.5	10.75	13	15	20.75	53
B1 _h9	5	5	6	10	12	16	20
H1	15	18	24.5	35	43	59	79.5
X DIN5480	-	W16 x 0.8 x 30 x 18 x 6m	W22 x 1.25 x 30 x 16 x 6m	W32 x 1.25 x 30 x 24 x 6m	W40 x 2 x 30 x 18 x 6m	W55 x 2 x 30 x 26 x 6m	W70 x 2 x 30 x 34 x6m

1. Dimensions are related to motor interface. Please contact Apex Dynamics for details
2. ABR042M1 offers C3 ≤ 12 option, ABR060M1 offers C3 ≤ 16 option, ABR090M1 offers C3 ≤ 24 option.

ABR series 2-stage, ratio i- 15/20~200

	ABR042	ABR060	ABR060A	ABR090	ABR090A	ABR115	ABR115A	ABR142	ABR142A	ABR180	ABR220
D1	50	70		100		130		165		215	250
D2	3.4	5.5		6.6		9		11		13	17
D3 _j6	13	16		22		32		40		55	75
D4 _g6	35	50		80		110		130		160	180
D5	22	45		65		95		75		95	115
D6	M4 X 0.7P	M5 X 0.8P		M8 X 1.25P		M12 X 1.75P		M16 X 2P		M20 X 2.5P	M20 X 2.5P
D7	56	80		116		152		185		240	292
D8 h₆	-	16		22		32		40		55	75
L1	42	60		90		115		142		180	220
L2	26	37		48		65		97		105	138
L3	5.5	7		10		12		15		20	30
L4	1	1.5		1.5		2		3		3	3
L5	16	25		32		40		63		70	90
L6	2	2		3		5		5		6	7
L7	4	6		8		10		12		15	20
L8	139	163.5	182	206.5	251	285	320	365	404.5	431	521
L9	4.5	4.8		7.2		10		12		15	15
L10	10	12.5		19		28		36		42	42
L11	-	26		26		26		40		41.5	52
L12	-	15		15		15		20		21.5	28
L13	-	21		22.5		23		33.5		33.5	45
C1 ³	46	46	70	70	100	100	130	130	165	165	215
C2 ³	M4 X 0.7P	M4 X 0.7P	M5 X 0.8P	M5 X 0.8P	M6 X 1P	M6 X 1P	M8 X 1.25P	M8 X 1.25P	M10 X 1.5P	M10 X 1.5P	M12 X 1.75P
C3³	≤ 11 / ≤ 12 ⁴	≤ 11 / ≤ 12 ⁴	≤ 14 / ≤ 16 ⁴	≤ 14 / ≤ 15.875 / ≤ 16 ⁴	≤ 19 / ≤ 24 ⁴	≤ 19 / ≤ 24 ⁴	≤ 32	≤ 32	≤ 38	≤ 38	≤ 48
C4 ³	25	25	34	34	40	40	50	50	60	60	85
C5 ³	30	30	50	50	80	80	110	110	130	130	180
C6³	3.5	3.5	8	8	4	4	5	5	6	6	6
C7 ³	42	42	60	60	90	90	115	115	142	142	190
C8 ³	29.5	29.5	19	19	17	17	19.5	19.5	22.5	22.5	29
C9 ³	90.5	99.5	111.5	126.5	152.5	165	191.5	205	235.5	254.5	323.5
C10 ³	8.75	8.75	13.5	13.5	10.75	10.75	13	13	15	15	20.75
B1 _h9	5	5	5	6	6	10	10	12	12	16	20
H1	15	18	18	24.5	24.5	35	35	43	43	59	79.5
X DIN5480	-	W16 x 0.8 x 30 x 18 x 6m		W22 x 1.25 x 30 x 16 x 6m		W32 x 1.25 x 30 x 24 x 6m		W40 x 2 x 30 x 18 x 6m		W55 x 2 x 30 x 26 x 6m	W70 x 2 x 30 x 34 x 6m

3. Afmetingen zijn motor afhankelijk, neem contact op met Apex Dynamics voor details.
4. ABR042M1 biedt C3 ≤ 12 optie, ABR060A/M1 biedt C3 ≤ 12/16 optie, ABR090A/M1 biedt C3 ≤ 16/24 optie, ABR090M2 biedt C3 ≤ 15.875 optie, ABR115M1 biedt C3 ≤ 24 optie.